The six-axis flexible linkage system enables three-dimensional, all-around welding with high precision and no blind spots, resulting in smooth and strong welds. Automated operation saves labor and improves efficiency, meeting the needs of mass welding production. With its powerful welding capabilities, it empowers the automation upgrade of industrial production lines and strengthens core competitiveness for efficient production!
Discover Dowell Laser’s advanced multi-axis welding robot workshop, where intelligent automation redefines precision welding for modern manufacturing. Equipped with high-performance multi-axis robotic arms, intelligent laser welding systems, and real-time monitoring control platforms, our workshop delivers stable, high-efficiency, and high-precision welding solutions for metal components, structural parts, automotive parts, and complex assemblies.
With flexible path planning, zero-deformation welding technology, and adaptive control algorithms, we ensure consistent quality, smooth welds, and ultra-high stability for mass production. The fully automated workflow greatly reduces manual labor, improves productivity, lowers defect rates, and shortens delivery times.
Adhering to strict international quality standards, our multi-axis welding robot workshop provides customers with reliable, professional, and customized one-stop welding solutions. Whether for standard products or tailored projects, Dowell Laser combines industrial intelligence and craftsmanship to empower your production with stronger quality and higher efficiency.
Welding torch cooling water pipe, positioning wire quick-change connector
Dowell Laser Welding Robot — Fully Automatic High-precision Welding Solution/Flexible welding Solutions for Multiple Industries
Large hollow structure with integrated welding torch and welding cables, eliminating external interference.
1. EtherCAT bus control, fast communication response speed
2. Independent control unit module and servo drive module
3. World-renowned brand electrical components, wires and cables
4. Simple and clear wiring process
5. Imported brand overload connector output and extended power encoder cable, convenient plug and play, easy to replace;
6. Independent air duct design, airflow only passes through the heat sink area and is isolated from the electrical control area, with triple protection treatment.
| No. | Name | No. | Name | No. | Name |
|---|---|---|---|---|---|
| (1) | Robot Body | (10) | Wire Feeder Control Cable | (19) | Collision Sensor Cable |
| (2) | Collision Sensor | (11) | Shielding Gas Hose | (20) | Power Cable (-) |
| (3) | Torch Holder | (12) | Shielding Gas Flow Regulator | (21) | Welding Power Supply Cable |
| (4) | Welding Torch | (13) | Wire Reel Stand | (22) | Robot Control Cabinet |
| (5) | Torch Cable | (14) | Shielding Gas Cylinder | (23) | Robot Teaching Pendant |
| (6) | Wire Feeder | (15) | Cooling Water Pipe | (24) | Welding Machine Communication Cable |
| (7) | Wire Conduit | (16) | Cooling Water Pipe | (25) | Robot Power Supply Cable |
| (8) | Welding Power Source | (17) | Water Flow Switch | (26) | Robot Control Cable |
| (9) | Power Cable (+) | (18) | Cooling Water Tank | (27) | Fixture and Workbench |
| Power (W) | Stainless Steel (mm) | Carbon Steel (mm) | Aluminum Plate (mm) |
|---|---|---|---|
| 1000 | 1-2 | 1 | 1 |
| 1500 | 1-3 | 1-2 | 1-2 |
| 2000 | 1-4 | 1-3 | 1-3 |
| 3000 | 1-5 | 1-4 | 1-4 |
Straight back design of the forearm, simple and beautiful;
The robot body has a built-in integrated pipeline package design;
Slender arm, small interference, flexible joints, and a wide range of motion;
With built-in swing, multiple swing forms are optional, which increases the gap tolerance and the welding width;
Ergonomic design, flexible and convenient, longer welding distance,
Friendly interactive system, easy to use;
Supports importing workpiece 3D models and automatically generates welding teaching programs;
Speed planning, path planning, spline planning, smooth and efficient transition;
Red light positioning brings efficient and perfect solutions to customers;
Collect data on the robot welding path and automatically perform complete analysis;
Well-known laser manufacturer in China, stable performance, lifespan up to 100,000 hours
DOWELL LASET welding effect and path visualization;
Ensure welding effect; Protect eyes;
Various metal pipes such as round pipes, square pipes, hexagonal pipes, D-shaped pipes, waist pipes, oval pipes, rectangular pipes, special-shaped pipes, etc.
By observing our laser welding robot application site, you can clearly see its strong stability, high welding quality, high safety and easy maintenance. It is the ideal choice for manufacturers to realize intelligent manufacturing, reduce costs and enhance core competitiveness.
This professional guide helps you choose the ideal laser welding robot. It covers key parameters, power, accuracy and application scenarios for automotive, new energy and metal fabrication industries. Get practical advice to improve quality, efficiency and reduce cost, helping you select the most cost‑effective automated welding solution for your production.
DW10iG-14
DW10iG-16
DW10iG-18
Max. Loading Weight
10kg
10kg
10kg
Laser Span
1464nm
1605nm
1840nm
Type
Vertical joint 6 degrees
Vertical joint 6 degrees
Vertical joint 6 degrees
Main Purpose
Fiber laser welding
Fiber laser welding
Fiber laser welding
Position Repeatability
±0.05mm
±0.08mm
±0.08mm
Vibration
≤4.9m/s
Battery Capacity
2KVA
2KVA
3KVA
Body Weight
149kg
170kg
230kg
Max. Reach
1566mm
1707mm
1942mm
Conditions
0℃~45℃，10%~80%RH (no condensation)
0℃~45℃，20%~80%RH (no condensation)
0℃~45℃，20%~80%RH (no condensation)
Protection Class
Equivalent to IP65
Installation
Grounding, hoisting and side mounting
Dowell offer a one-stop integrated solution for welding, positioning, and tooling, adaptable to the mass welding needs of multiple industries. Our automated system saves labor, produces precise welds, and boasts high efficiency, enabling rapid implementation of automated production line upgrades and setting a benchmark for efficient industrial welding production!
Stable, precise and efficient automatic welding with high accuracy. Ideal for auto parts & metal work. Smooth welds, high productivity, cost-effective solution for intelligent manufacturing.
Intelligent dual-positioning laser welding robot with stable rotary clamping. High precision, smooth welding, high efficiency & easy operation. Ideal for intelligent automated manufacturing.
Intelligent horizontal rotary laser welding robot with high precision & stable operation. Ensures smooth, consistent welds while boosting efficiency. Ideal for automated intelligent manufacturing.
Features stable rotary control, exceptional positioning accuracy, and smooth welds. Perfect for complex workpieces, enabling reliable, high-efficiency intelligent manufacturing.
Intelligent 7-axis ground rail laser welding robot with high precision, flexible movement and stable tailstock positioning. Ensures uniform, smooth welds for large workpieces, ideal for high-efficiency intelligent manufacturing.
Intelligent single-axis headstock laser welding robot with high precision positioning and stable rotary control. Delivers smooth, consistent welds with minimal deformation. Ideal for automated production of cylindrical and rotary workpieces.
Intelligent double-axis L-shaped laser welding robot with high precision, stable rotation and flexible positioning. Ensures smooth, uniform welds for complex workpieces, ideal for efficient, automated intelligent manufacturing.
High-precision 3-axis rotation laser welding robot with flexible multi-angle positioning. Stable, intelligent operation ensures consistent, smooth welds for complex workpieces. Ideal for efficient automated production.
In the era of intelligent manufacturing, no-teach intelligent welding robot workstations have become the core choice for metal fabricators to solve labor shortages, improve welding quality, and boost production efficiency. Unlike traditional teaching-type welding robots that require professional programming and time-consuming setup, no-teach workstations realize “scan and weld” automation, greatly reducing operational thresholds and production cycles. This guide will help you select the most suitable no-teach intelligent welding robot workstation, combining industry pain points, core selection factors, and Dowell Laser’s professional solutions to maximize your investment value.
The best no-teach intelligent welding robot workstation is not the most expensive one, but the one that fits your production needs. It is recommended to ask for on-site demos and sample testing before selection, to verify the workstation’s adaptability to your workpieces and actual operation effect. Dowell Laser provides free customized demos and professional technical consultation—contact us now to get your exclusive selection plan!
Equipped with an advanced digital welding power source, laser vision positioning, and auto path generation, the DW-2010A Pro supports teaching-free programming, automatic parameter matching, and one-key startup.
The optional Reverse Modeling function enables 3D visual scanning, real-time workpiece reconstruction, weld seam auto-recognition, and path auto-planning—no CAD drawings, no manual teaching, truly programming-free welding.
The 7-axis flexible motion enables obstacle avoidance, full-angle posture adjustment, and easy access to deep, narrow, and complex welds that standard 6-axis robots cannot reach.
With an extra-rigid cantilever frame and 8-axis high-precision linkage control, it achieves an extra-large working range and full-angle flexible movement, easily reaching deep, narrow, and complex welds that traditional robots cannot access.
Built with an extra-heavy-duty reinforced cantilever gantry structure and 8-axis high-precision linkage control, this robot breaks through the limitations of traditional 6-axis or 7-axis models.
It boasts an ultra-large working envelope, full-angle flexible movement of dual arms, and exceptional obstacle avoidance capability—dual arms can work independently or collaboratively, easily accessing deep, narrow, and hard-to-reach weld positions.
Built with an extra-heavy-duty reinforced cantilever gantry structure and 9-axis high-precision linkage control, this welding robot breaks through the limitations of traditional 6-axis, 7-axis or 8-axis models. Its 9-axis flexible movement maintains consistent welding quality even during 24/7 continuous operation.
It boasts an ultra-large working envelope, full-angle flexible movement, and exceptional obstacle avoidance capability—easily accessing deep, narrow, and hard-to-reach weld positions (such as inner seams of box columns, H-beam flanges, and complex large components) that ordinary robots cannot reach, eliminating manual welding blind spots and ensuring full-coverage, uniform welding with higher efficiency.
The greatest pain point of traditional welding robots lies in "teach programming"—changing a single component often necessitates spending half a day on recalibration. The breakthrough achieved by Dowell Laser's intelligent welding workstation is that it has taught machines to "understand at a glance."
Model Import and Automated Weld Path Generation—This is the feature that excites workshop managers the most. The workstation integrates directly with mainstream 3D modeling software such as Tekla and SolidWorks. Once a model is imported, the system automatically extracts and analyzes weld seams, intelligently planning the optimal welding postures, search postures, and non-welding travel paths—eliminating the need for manual, point-by-point teaching. Since welding postures, search postures, and travel paths are all calculated by the software, the manual programming process is significantly reduced, resulting in a smarter and more efficient workflow.
Enabling the Robot to Truly "See" the Workpiece—Equipped with BAYKAL composite vision sensors, this system offers superior stability compared to standard 3D cameras, as it remains unaffected by ambient natural light interference. Even more ingeniously, the single camera features a dual-mode capability: a *long-range* mode (750–1800 mm) performs coarse positioning to quickly locate the workpiece, while a *short-range* mode (550–750 mm) executes precise positioning, achieving millimeter-level search and deviation correction. This "coarse-to-fine" positioning logic provides a dual guarantee for both welding accuracy and speed.
Integrating Diverse Welding Scenarios into the System—The workstation features a built-in, extensive welding process library covering parameter combinations for a wide variety of materials, plate thicknesses, and joint geometries. Crucially, it supports the import of custom processes—allowing you to input the proprietary "secret recipes" distilled by your own master welders into the system, thereby creating an enterprise-exclusive process database. As this library grows over time, it becomes an increasingly powerful resource, ensuring that—no matter what type of order comes in—the optimal solution can always be found within it.
Dynamic Correction and Real-Time Response—Thermal deformation during the welding process is a persistent challenge within the industry. This workstation employs a weld seam tracking system that combines both feed-forward and feedback control mechanisms. During welding, the system continuously identifies and corrects deviations caused by workpiece assembly errors or thermal deformation in real-time, ensuring that the welding arc remains precisely centered on the seam at all times.
By employing digital twin technology, the synchronized movement of the robot and the physical workstation can be simulated within the software, enabling advanced simulation, debugging, and optimization. Additionally, the system features production data statistics. It supports remote monitoring of processing progress via a mobile app—allowing managers to stay fully informed of production status in real-time, even when away from the workshop floor.
The system integrates seamlessly with the factory's MES (Manufacturing Execution System). It supports the automatic retrieval of corresponding engineering drawings from a central server library—either by scanning a workpiece's QR code or by manually entering its drawing number (or stamped serial number)—thereby eliminating the need to transfer drawings via USB drives. This signifies the true realization of a fully digitized workflow, spanning the entire process from order placement through to final welding.
Eliminate Visible Seam Joints. The system supports resuming processing from a precise breakpoint location, allowing for a customizable "arc-restart pullback distance." It facilitates the interruption and resumption of welding operations specifically at weld-through hole locations, thereby ensuring the structural integrity and reliability of the weld joints, minimizing the need for manual intervention, and significantly enhancing overall weld quality.
Still struggling with complex welding automation selection? Still troubled by high labor costs, inconsistent weld quality, and time-consuming production setups? You're not alone—Dowell Laser's professional welding solutions experts are here to help.
We guide you through every step of the process, from selecting the right no-teach welding robot workstation to customizing a fully automated solution to meet the specific needs of your workpiece, industry, and production goals. We don't offer one-size-fits-all solutions, nor do we push overpriced and unnecessary equipment—we only provide tailored professional advice and high-performance solutions that deliver measurable ROI for your business.
Say goodbye to blind experimentation and costly investment mistakes. Consult Dowell Laser's intelligent welding robot workstation and solutions experts today for a free customized production upgrade plan.
If you want to know more about laser equipment, you can directly contact DOWELL LASER, and we will provide you with a complete laser equipment solution according to your custom design and needs.
