3KW Double wire feed laser welding machine
- Brand:DOWELL LASER
- Laser power: 3000W
- Fiber Length ：Standard10m Maximum 15m
- Laser Wave Length ：1070 Nm
- Cooling System：Water Cooling, Industrial Water Chiller
- Laser Head： Wobble Combined Laser Welding & Cleaning Head
Introduction
The 3kw Dual Wire Feeding Laser Welding Machine is a powerful handheld fiber laser welding machine that combines laser welding and wire feeding functions in one portable device. The dual wire feeding system can send two wires at the same time. Extensive material compatibility, welding up to 12mm (1/2 inch) thick metal laser cutting, weld cleaning, fiber laser cleaning and other integrated functions.
A double wire feed laser welding machine is a type of laser welding equipment designed to use two separate wires simultaneously during the welding process. This configuration enhances the welding performance and efficiency for specific applications.
benefits of double wire feed laser welding machines
1. The weld seam is more uniform: The power output of swing laser welding is relatively uniform, making the shape of the molten pool more symmetrical. After welding, the weld surface is smoother and of better quality.
2. Faster welding speed: Oscillating laser welding can increase the welding speed and improve production efficiency.
3. During the swing welding process, the laser stirs the molten pool, which also increases the shape and diameter of the laser hole. The keyhole and molten pool become stable, which is conducive to the discharge of keyhole gas and reduces the generation of pores. Compared with single laser, they all have different degrees of inhibition. Sequential circular, counter-circular, parallel and vertical trajectories have a more obvious inhibitory effect on stomata, among which vertical stomata have the lowest rate.
4. Wider scope of application: Swing laser welding can be suitable for welding different thicknesses and different types of metal materials.
Technical Specifications
- Brand: Dowell Laser
- Laser Power: 3,000W
- Laser Wave Length 1070 NM±20nm
- Pulse Width 0.1-20ms
- Minimum Welding pool:0.1mm
- Focus length :150mm
- Gas source Argon or Nitrogen,≤1Mpa
- Working mode:Continuous or modulate
- Customizable designs
- Welding system: Touch screen control panel
- Line width: <5nm
- Welding speed range:0~120 mm/s
- Welding thickness recommendations :0.5-4mm
- Welding gap requirements: ≤0.5mm
- Working environment temperature:15~35 ºC
- Working Voltage: AC380V, 50/60Hz, three phases
Double swing laser welding features:
- Enhanced Deposition Rate: By feeding two wires at once, the deposition rate is increased, allowing for faster welding speeds and higher productivity compared to single wire feed systems .
- Improved Weld Quality: The use of double wire feed can improve the mechanical properties and quality of the weld by ensuring a more uniform and stable arc, leading to better control over the weld pool and reduced defects such as porosity and cracking .
- Versatility: This type of welding machine can be used for a variety of materials and thicknesses, making it suitable for applications in industries like automotive, aerospace, shipbuilding, and heavy machinery where strong and precise welds are required .
- Cost-Effective: Although the initial investment may be higher, the increased efficiency and reduced need for rework or repairs can result in long-term cost savings. The machine's ability to handle more complex welding tasks also adds value by expanding the range of possible applications .
- Automation and Integration: Double wire feed laser welding machines can often be integrated with robotic systems, enhancing automation and reducing the need for manual intervention. This can lead to more consistent results and further improvements in productivity.
Configuration
Fiber Laser source
Portable single wobble handheld welding head
laser welding system
Double wire feed system
Laser welding machine nozzle
water chiller
3000W handheld laser welding machine Features
- Versatility: Laser welding flexibility allows you to easily weld in any position and angle. Ideal for complex geometries and hard-to-reach areas.
- Extended range: Equipped with 10m original fiber optic cable, this laser welding system offers excellent freedom of movement. It's ideal for outdoor welding and long-distance applications, letting you tackle any project with ease.
- Safety: The system has numerous safety features, including a trigger switch that activates only when the welding copper tip touches the metal, and a safety clip that securely clamps the metal plate. When the welding copper nozzle is removed from the workpiece, the system automatically locks the light, ensuring the safety of the operator throughout the process.
- Precise positioning: Use infrared positioning to accurately verify the position of the welding head to ensure accurate and consistent welding. The resulting welds are smooth and beautiful, requiring minimal post-processing or grinding.
- Simplified efficiency: The system can store a variety of process parameters, allowing for quick and easy switching between different settings based on your specific requirements. This eliminates the need for time-consuming parameter adjustments, maximizing your efficiency.
- Intuitive Control: The touch screen control panel provides a user-friendly interface for real-time monitoring and modification of process parameters. This visual interface increases control and precision, ensuring optimal results every time you weld.
Single side weld thickness
Maximum melting | 1500W | 2000W | 3000W |
Stainless steel (mm) | 0.5-4 | 0.5-5/6 | 0.5-7 |
Mild steel (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
Aluminum (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Brass/copper (mm) | 0.5-1.5 | 0.5-2 | 0.5-3 |
Galvanized sheet (mm) | 0.5-3 | 0.5-4 | 0.5-6 |
Iron (mm) | 0.5-4 | 0.5-6 | 0.5-7/8 |
laser welding capability
The dual wire feed system allows the machine to feed two wires simultaneously, allowing for faster and more efficient welding of thicker materials. Welding thin aluminum plates, stainless steel plates, iron plates, galvanized plates and other metal materials. This high-power laser welder is suitable for heavy-duty industrial welding tasks on a variety of metals, including steel and aluminum.
application
Widely used incabinets, kitchens, staircases, elevators, racks, ovens, stainless steel doors and windows guardrail, distribution boxes, stainless steel home and other industries complex and irregular welding process.
3000w fiber laser welding machine price
3Kw Dual Wire Feeding Laser Welding Machine Price Range $7,980 and $9,870,The price range of a 3000W fiber laser welding machine varies based on features, brands, and specifications.
This high-performance industrial machine with multiple functions such as welding, cutting, and cleaning is usually expensive.
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