Integrates multi-process composite machining including laser cutting, drilling, and grooving.
Gantry-type Section Steel Laser Composite Processing Center
Equipped with a high-power laser system and a high-precision CNC system, it is suitable for processing various types of steel profiles such as H-beams, channel steel, and angle steel. The high-rigidity gantry frame ensures stable operation, and multiple processes are completed in a single clamping, significantly shortening the process cycle, reducing costs and increasing efficiency, empowering the automated upgrade of steel profile processing in the steel structure and construction machinery industries.
About Our Collection
Automatic Loading Function + Modular Design
This device integrates an intelligent automatic loading and unloading system with multi-process composite machining capabilities. It features a high-power fiber laser and a high-precision CNC system, combined with a high-rigidity gantry frame and stable transmission components. The intelligent loading and unloading device automatically handles the entire process of loading, positioning, and unloading profiles, eliminating the need for manual intervention, significantly saving labor costs, and completely eliminating high-intensity handling operations. It also integrates multiple processes such as cutting, drilling, grooving, and chamfering, allowing for multi-process machining in a single clamping operation, saving process turnaround time and directly increasing processing efficiency by more than 50%!
Get To Know Us
Multi-functional Laser Composite Processing Center
The Dowell Laser multi-functional composite laser processing center for steel sections, plates, and pipes. It is a versatile expert in the steel structure industry, capable of handling all types of materials including sections, plates, and pipes with ease.The equipment features a three-dimensional five-axis laser head, which can process both flat sheets (supporting bevel cutting on sheets) and I-beams, H-beams, channel sections, andangle steels. Additionally, it can meet the processing needs of square tubes, roundtubes,variable diameter beams, widened wing plates, crane beams, automotive longitudinalbeams,and spherical flat steel through non-standard configurations.
Benefits & Advantages
Dowell Laser H-beam Section Laser Cutting Processing Center | Powered by high-power fiber laser, specifically designed for cutting H-beams, I-beams, and other structural steel sections. It delivers burr-free, bevel-free, single-pass cutting. The high-rigidity machine body and precise CNC system ensure high cutting accuracy and stable operation. It is adaptable to various steel section specifications, providing powerful capabilities for efficient cutting operations in the steel structure industry.
Equipment Property
Locking Holes One-time Molding
Five-axis Linkage Cutting
Adapt the Tekla Drawings
Intelligent Correction and Positioning
Multi-functional Laser Cutting
Are you still struggling with the need for multiple machines and frequent line changes for cutting various types of sheet metal and profiles?
Dowell Laser’s automatic loading and unloading gantry-type section steel laser composite processing center breaks through processing limitations, offering a single machine compatible with cutting four major types of workpieces: H-beams, round pipes, square pipes, and flat plates. It provides an efficient and integrated processing solution for industries such as steel structures, construction machinery, and metal fabrication!
Parámetros técnicos
Technical Parameters of Gantry-type Section Steel Laser Composite Processing Center | Dowell Laser: A comprehensive overview of core parameters such as laser power, processing accuracy, and compatible profiles. Suitable for processing various types of steel sections, including H-beams and channel steel, providing clear reference for equipment procurement and production line planning.
Item.
Parameters.
Processing type
Plate, I-beam, H-beam, channel steel, anglesteel
The range of work
Profile: 100*100mm~1500*600mm(width*height) Plate straight cutting: 3200mm*28000mm(width*length) Plate groove: 2800mm*28000mm(width*length)
Equipment travel
Standard stroke 28000mm
Max. weight of pipe/plate
Maximum load-bearing capacity of profile: 6T Maximum plate thickness: 375kg/㎡
Machine tool external dimensions
About 33900mm* 5030mm*4100mm(length*width*height)
The gross weight of equipment
About 10500kg (Excluding air compressor, laser andother peripherals)
A-axis swing angle
±90°
C-axis swing angle
±90°
Max. linkage speed of X and Y axis
50m/min
Max. acceleration of the equipment
0.5g
Special typesetting software
Germany Befewest / WISCUT
The system recognizes file formats
DXF、DWG、IGS、IGES、STEP、STP、NC1
The size of the center distance between the hole
and the wing plate
≥60mm (hole diameter ≤20mm)
Workpiece cutting length accuracy error
＜1mm
φ 20mm hole position deviation
≤1mm
Overall power/current
12KW：92.50kW/175.68A 20KW：134.10kW/203.75A
Rated power supply voltage
380V
Frequency
50Hz
Total power supply protection level
IP54
Equipment Configuration
Gantry-type Steel Profile Laser Composite Processing Center | Dowell Laser selects core components from leading global brands, equipped with a high-power fiber laser, professional cutting head, and high-end CNC system, matched with high-precision guide rails and stable transmission components. Modular configuration supports flexible customization, integrating cutting, drilling, and grooving multiple processing steps. The high-rigidity frame ensures stable equipment operation, laying a solid foundation for efficient production in steel structure and engineering machinery processing.
Item.
Brand
Configuración
Laser source
Max./Raycus
The spot quality is good,the signal transmission is stableand the anti-interference ability is strong.
Automatic focusing laser head
WSD - WF series
Integrated structure, double water cooling design, good heat dissipation, stable light output.
Numerical control system
WISCUT
EtherCAT bus control, the third generation of follower system, closed-loop control is more accurate, faster response, higher processing efficiency.
Servo motor drivers
HCFA/Flexem FBOX
The bus moter and driver cooperate withe the bus system to realize the bus control.
High precision linear guide rail (Heavy rail is used for the bed axis)
Taiwan TBI/HIWIN
High standard H grade
High precision rack (The bed shaft is straight)
YYC
High standard 6 level
Water cooling chiller
S&A/Hanli
Double temperature control, efficient and environmental protection.
Longitudinal components
Dowell Laser
It is made of high quality steel plate welding, and aging treatment is adopted after welding to eliminate internal stress, so it is not easy to deform in long-term use.
Z-axis assembly
Dowell Laser
High precision screw transmission mode is adopted.
Steel bed base (Optional)
Dowell Laser
Made of high quality profile welding, durable and stable.
Single station profile support device, Single station plate processing table (The above two are optional)
Dowell Laser
Used to support profiles, Used to support panels.
WISDOM Intelligent Digital Cutting Control System
Adopting the WISDOM Intelligent Digital Cutting Control System is a core choice for Dowell Laser to enhance equipment performance, optimize production efficiency, and solve real pain points for global metal fabricators. Its unique advantages perfectly match Dowell’s pursuit of precision, intelligence, and efficiency, specifically reflected in 6 key aspects:
Transmission Structure
Key components are processed and produced by DMG five-axis machining center, and the laser head is driven by precision screw transmission inside to ensure positioning accuracy;
Laser Lens System
The collimation lens group and focusing lens group are both composed of composite lenses, and the automatic focus adjustment range can be from +10 to-12mm, which can obtain the optimal optical quality and cutting effect;
Driver System
External drive motor, built-indrive unit, the drive motor is completely separated from the lens barrel cavity, can effectively prevent mechanical wear and tear debris pollution of the lens;
Water Cooling System
Using the full week water cooling form, the optical fiber interface, collimation lens group and focusing lens group can be fully cooled, and the service life of each lens group is longer;
Levels of Protection
High level of sealing standard, can not only prevent dust from entering, but also prevent splashing water intrusion, in the laser industry is a higher standard;
Laser Head Nozzle
The unique tip structure design makes it easier to process various types of pipe materials, open pipe materials, etc.
Germany WISCUT Laser Operating System
WisCut is a series of laser cutting operating software independently developed by Wuhan Wisden Intelligent Control Technology Co., Ltd. It is widely used in the steel structure processing field, and performs particularly well in high-precision applications such as H-beam cutting, bevel cutting, and 3D five-axis simultaneous control. Based on the German Beckhoff EtherCAT bus CNC system, the software integrates functional modules such as servo debugging, posture transformation, and visual calibration, significantly reducing equipment debugging difficulty and improving cutting accuracy and efficiency.
Wiscut Operating System brings intelligent human-computer interaction experience tousers, employing third-generation motion algorithms for more precise control, fasterresponse,and higher processing efficiency. The integration of CAD and CAM allows direct recognition of drawings, with the drawing area displaying the edges, expansion surfaces, and center lines of pipes. The software supports various file formats including DXF, DWG, IGS, IGES, STEP, STP, and G-code, enabling pre-processing of imported graphics such as removing duplicate shapes and converting text to graphics. The control system is equipped with numerous practical functions like progressive punching, segmented punching, three-level punching, automatic leveling and centering, micro-linking processes, and edge control, making operations simpler.
- Intuitive, simple, humanized and visual operation interface
- Real-time 3D display of actual machining parts and cutting trajectory, cutting status at a glance
- The integrated bus cutting head is cut and the state of the cutting head is monitoredinrealtime to realize closed-loop control and intelligent cutting processing
- Classified by components and functions, the operation and setting are displaye dcentrally.The operation is simple, the debugging is fast, and it is easy to handle
- LPS steel measurement compensation function: Laser laser line scan-Point spatial pointcloud-CNC numerical control compensation
- Special process database for steel: R Angle, groove, wing plate, web plate, air cutting, weldinghole, lock mouth and other cutting processes
- Supports a variety of mechanical structures such as gantry-type and automatic feeding
- Support the cutting and processing of a variety of special steel: such as, variable diameter beam, crane beam, etc
- Support the section line cutting of steel and round tube splicing
Adopt the Top-tier Chinese Brand Max/Raycus Laser Source
The laser uses high brightness pumping module and advanced optical fiber fusion technology to improve the conversion rate of electro-optics and beam quality, and reduce the use cost. The cutting section quality is higher, and the cutting speed is increased by more than 13%.
High Electro-optical Conversion Rate
High efficiency pump source and high quality optical fiber are selected, advanced fiber fusion technology and reasonable layout of optical fiber and devices are used, so that the electro-optical conversion efficiency of the laser can reach up to 40%;
Stable Power Output
The real-time monitoring of multiple key points, such as real-timemonitoring of output power, return light detection, etc., to ensure the safety of the laser;
Lower Power Attenuation Rate
The multiple high-power pump combinations are selected to make the power redundancy higher than the industry level;
Customized Fiber Length and Core Diameter
The fiber length and core diameter canbe customized according to the actual working conditions, which is convenient for userstouse;
Procesamiento de acero en forma de H, solución integral
Puede realizar fácilmente una serie de funciones en acero en forma de H, como cortar, bloquear, biselar, marcar, etc.
Cortar
biselado
Cortar agujeros
Accesorios Opcionales
Dispositivo de alimentación automática
Los tubos cuadrados, los tubos redondos, los tubos rectangulares, las vigas en I, los canales de acero, etc. se cargan en la posición designada, y se pueden cargar 5 tubos al mismo tiempo, y la altura se puede ajustar automáticamente para que coincida con los tubos, asegurando de manera efectiva la confiabilidad del soporte.
Dispositivo de carga de montaje lateral
Adecuado para cortar tuberías de metales pesados, puede realizar operaciones totalmente automatizadas como alimentación, corte y descarga automáticos, mejorando así en gran medida la eficiencia de producción; mejorar la tasa de utilización de las tuberías, maximizar el uso de materiales de tuberías de acero y reducir el desperdicio;
ejemplos de corte por láser
Adecuado para materiales metálicos, especialmente para cortar acero en forma de H (también conocido como viga en I o acero en H), como canal de acero, ángulo de acero, acero al carbono, para lograr corte, ranurado y apertura multifuncional, gráficos y texto. , grabado y corte en bisel Apertura de arco y otras funciones.
Aplicación de usos de la máquina de corte por láser.
Preguntas más frecuentes
El espesor máximo que puede cortar una máquina de corte por láser en forma de H depende de la potencia del láser y del material que se corta. Normalmente, para una máquina de alta potencia (p. ej., de 6000 W a 12 000 W):
Operar una máquina de corte por láser en forma de H es relativamente fácil gracias a:
- Interfaz amigable: Las máquinas modernas cuentan con interfaces de pantalla táctil intuitivas y pantallas gráficas.
- Integración de software: Compatible con varios software CAD/CAM para una importación y procesamiento de diseños perfectos.
- Funciones de automatización: Incluye sistemas automatizados de carga y descarga, manejo de materiales y procesos de corte.
- Capacitación y soporte: Los fabricantes suelen ofrecer sesiones de formación completas y manuales de usuario para garantizar un funcionamiento sin problemas.
La vida útil típica de una máquina cortadora de perfiles por láser oscila entre 10 y 15 años. Esta vida útil puede verse influenciada por varios factores, incluida la calidad de construcción de la máquina, la frecuencia e intensidad de su uso y su buen mantenimiento.
El mantenimiento regular, el uso adecuado y el cumplimiento de las pautas del fabricante pueden extender la vida útil de la máquina más allá de este rango típico.
Garantizar un servicio oportuno, reemplazar piezas desgastadas y mantener la máquina limpia y calibrada adecuadamente son prácticas esenciales para maximizar la vida operativa de una máquina cortadora de perfiles por láser.
Las características de seguridad comúnmente incluidas con las máquinas de corte por láser en forma de H son:
- Área de corte cerrada: Evita la exposición directa al rayo láser.
- Sistemas de enclavamiento: Apagado automático si se abren las puertas de seguridad durante el funcionamiento.
- Extracción de humos: Sistemas incorporados para eliminar humos y partículas peligrosas.
- Botones de parada de emergencia: Botones de parada de emergencia de fácil acceso para detener rápidamente las operaciones.
- Vidrio protector: Ventanas de visualización hechas de vidrio protector que bloquean las longitudes de onda láser dañinas.
Sí, los fabricantes más reputados ofrecen garantías y servicios posventa:
- Período de garantía: Por lo general, una garantía de 1 a 3 años que cubre piezas y mano de obra.
- Apoyo técnico: Acceso a soporte técnico por teléfono, correo electrónico o visitas in situ.
- Piezas de repuesto: Disponibilidad de repuestos y consumibles.
- Capacitación e instalación: A menudo se incluye en el paquete de compra para garantizar una configuración y funcionamiento adecuados.
Sí, muchos fabricantes de máquinas cortadoras de perfiles láser CNC de China ofrecen opciones de personalización para cumplir con los requisitos específicos del cliente:
Configuraciones personalizadas: potencia del láser, tamaño de la cama y funciones de automatización personalizables.
Accesorios especiales: opciones para accesorios giratorios, cabezales de corte especializados o características de seguridad adicionales.
Personalización de software: Integración con software específico o desarrollo de software personalizado para aplicaciones únicas.
Sistemas de manipulación de materiales: sistemas de carga y descarga personalizables para satisfacer las necesidades específicas del flujo de trabajo.
